VALMO REAL P SERIES FULLY ELECTRIC INJECTION MODLING MACHINE REAL-E 180

About VALMO Real-E 180

The Real-E 180 is one of the Real P series of fully electric injection molding machines designed and manufacturered by Valmo Injection Equipment Co., ltd. for medical parts precise injection molding production and thin-wall packaging production. It's now one of the fast developing full electric injection molding machine providing the the thin-wall containers injection molding solutions to package producers around the world.

Parameters of the Valmo Fully Injection Molding Machine Real-E 180

PARAMETER	UNIT	Real-E 180
INJECTION UNIT		290h			490h			630h
		A	B	C	A	B	C	A	B	C
Screw diameter	mm	30	35	40	35	40	45	40	45	50
Injection pressure	bar	2500	2000	1600	2500	2000	1650	2450	1950	1600
Injection Speed	mm/s	350			300			300
Injection Rate	cc/s	211	287	376	287	376	476	376	476	588
CLAMPING UNIT
Clamping force	kN	1800
Clamping Stroke	mm	440
Dist. between tie bars (HxV)	mm	560 x 560

Dimensional Parameters of Valmo Fully Injection Molding Machine Real-E 180

Real-E 180 Mold Platen Diagram

Real-E 180 Mold Area Diagram

Real-E 180 Dimensional Diagram

Suitable for Injection Automation Applications

Yogurt Cups Injection Molding

Petri Dish Injection Molding

Thin-wall Containers Injection Molding

Features of Valmo Real P Series of Full Electric Injection Molding Machine

• Thin-walled Packaging

  The injection-compression function of Valmo full electric injection molding machien is a combination of both injection molding and compression molding. The melt plastic injected into mold while mold still open and subsequently distributed evenly throughout the cavity after clamping unit compressed. The injection-compression function benefits included shorten cycle time, decreased warping in the mold part, higher dimensional accuracy of parts, higher efficiency and reduce costs. The advanced Valmo VICO control system make it possible to reduce wall thickness, reduce parts weight.

• Closures — Strong and Stable

  Beverage closures production require a long-term stable and high-speed production, and excellent production cost control.
  High speed injection molding system and high-performance clamping mechanism design provides a very short cycle time. The mould precision grade template parallelism and compact solid frame structure effectively reduce the mechanical and mold consumption. The special injection structure design and high speed plasticizing screws makes the injection rate faster. Flexible programmablel function optimized the production process to achieve the shortest cycle time.
  In addition to integrate a number of auxiliary functions, such as automatic feeding, 96 district hot runner controller, etc., more dash forward show excellent cost performance.

• Standard Products and Multi-color

  Thanks to the excellence of the motion control technology and top grade servo drive system, injection precision reach to 0.01mm, injection weight offset less then 0.01g. Very suitable for miniaturization of advanced production with high precision and reliability requirements.
  Carrying ultra-high dynamic servo system, injection speed up to 1000mm/s. Can satisfy the complex geometric shaps, optical len and thin electronic parts.
  VICO control system can programming any special process of complex requirements, greatly reduce the development time of new products and cost.

• Duo or Multi-injection System

  Multi-Injection system can be adapted to existing mold technology and infrastructure.
  Through mixes use of different type of second unit can be achieved multi-color injection process.

  • Sliding table process

    Step 1:Injection of component 1, and move core side to cavity 2 → Step 2 Injection of component 2

  • Index process

    Step 1Innjection of component 1 → Step 2 Lifting index platen, turning 180 degree → Step 3 Pull-back of index platen → Step 4 Injection of component 2, Simultaneous injection of the next substrate.

  • Cavity separation process

    The mold usually remains closed for this operation, and mold is compact and inexpensive
    Step 1 Injection of component 1 → Step 2 Pull-back the slide → Step 3 Injection of component 2

  • Turntable process

    The number of rotation could up to 4, and this is the most widely used multi-component process
    Step 1 Injection of component 1 → Step 2 Rotation the mold → Step 3 Injection of component 2 Simulataneous injection of component 1